MAC (Mould Accuracy Controller) is a high-precision measurement system designed specifically for DISA moulding machines, ensuring every mould meets dimensional requirements before it is poured.
By continuously measuring key mould parameters such as mismatch, gaps, steps and parallelism directly on your DISA line, MAC helps you identify accuracy issues early and prevent defective moulds from entering the pouring process.
MAC empowers foundries to improve casting quality, reduce scrap and rework, and gain deeper insight into the stability and capability of their DISA moulding process.
KEY BENEFITS
- Instant warnings when DISA moulds are out of tolerance, preventing pouring with gaps or mismatch
- Greater insight into DISA moulding machine and sand preparation stability
- Eliminates long production runs with scrap by detecting issues early
- Reduced scrap, rework and associated production costs
- Enables tighter tolerance requirements and improved casting quality
- Typical payback time of less than 2 years
How it works
The DISA MAC system uses a bridge-mounted set of laser sensors positioned between the moulding machine and pouring unit to scan every mould as it’s produced. These sensors capture real-time data on mismatch, gaps, steps and parallelism against preset tolerances. When measurements fall outside defined limits, MAC alerts operators with clear visual indicators — allowing intervention before pouring ever begins. By making high-resolution measurement data visible at the machine operator panel and in dashboards, MAC gives your team a reliable early checkpoint in the casting process to avoid defects and improve moulding performance.
Why choose MAC ?
Precision you can measure
Prevent defects at the source
Real insights for better process decisions
